8/8/2023 0 Comments Battery handling![]() ![]() They power everything from golf carts to forklifts and automobiles. Lead-acid batteries are the most common type of battery in use today. The following are the most commonly used for a wide range of applications. There are several types of batteries within specific design purposes. There are several types of industrial batteries, and each one requires safety measures to protect those working with them. Without them, manufacturing in the modern world would look very different - and much less efficient. Finally, remember to dispose of old batteries properly.Batteries are crucial across an array of industries as they power all kinds of industrialized machines, such as forklifts. If a battery shows signs of damage to the terminals, case, or cover, replace it with a new one. Make sure that a battery is properly secured and upright in the vehicle or equipment. ![]() Battery casings can be brittle and break easily they should be handled carefully to avoid an acid spill. A short-circuit current can weld a ring or bracelet to metal and cause severe burns.īatteries can be very dense and heavy, so use proper lifting techniques to avoid back injuries. Always remove your personal jewelry before working on a battery. Clean the battery terminals with a plastic brush because wire brushes could create static and sparks. Place protective rubber boots on battery cable connections to prevent sparking on impact if a tool does accidentally hit a terminal. Battery maintenance tools should be covered with several layers of electrical tape to avoid sparking. Workers have been injured and killed when loose or sparking battery connections ignited gasoline and solvent fumes during vehicle maintenance. The electrical voltage created by batteries can ignite flammable materials and cause severe burns. Be careful with flammable fluids when working on a battery-powered engine. To avoid sparking, always disconnect the negative battery cable first and reconnect it last. Cigarettes, flames, or sparks could cause a battery to explode.īefore working on a battery, disconnect the battery cables. For this reason, it is very important to store and maintain batteries in a well-ventilated work area away from all ignition sources and incompatible materials. ![]() Overcharging batteries can also create flammable gases. The chemical reaction by-products from a battery include oxygen and hydrogen gas. Signs of lead exposure include loss of appetite, diarrhea, constipation with cramping, difficulty sleeping, and fatigue. If you handle the lead plates in a battery and don’t wash your hands properly, you could be exposed to lead. If acid splashes on your skin or eyes, immediately flood the area with cool running water for at least 15 minutes and seek medical attention immediately.Īlways practice good hygiene and wash your hands after handling a battery and before eating. In marine environments, do not allow the battery solution to mix with salt water it can produce hazardous chlorine gas. Never lean over a battery while boosting, testing, or charging it. Acid exposure can lead to skin irritation, eye damage, respiratory irritation, and tooth enamel erosion. The sulfuric acid (electrolyte) in batteries is highly corrosive. Be aware of the chemical hazards posed by batteries. Do not tuck your pant legs into your boots because spilled acid can form a pool in your boots. Wear acid-resistant equipment such as gauntlet style gloves, an apron, and boots. To avoid splashing acid in your face, wear personal protective equipment (PPE) such as chemical splash goggles and a face shield. Consult the vehicle and battery owners’ manuals for specific instructions on battery handling and hazard identification. Workers that operate, maintain, and recharge batteries should use caution.īefore working with a battery, you should have training in proper handling procedures. Because batteries contain chemicals, chemical reaction by-products, and an electrical current they can pose a hazard to workers if not handled properly. Most batteries contain sulfuric acid and lead. There are different types of batteries such as lead-acid batteries, gel cells, and lead-calcium batteries. ![]() Batteries are used to power our automobiles, trucks, tractors, and construction or power equipment. ![]()
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